Benefits

  • Increased Efficiency: Hardware-free installation simplifies capturing and converting pictures into PDFs effortlessly.
  • Enhanced Maintenance and Asset Management: NLP-powered OCR camera app captures real-time insights from LCD screens, empowering engineers to make informed decisions for proactive maintenance, enhancing asset reliability.
  • Improved Productivity and Decision-Making: Timely data extraction enables informed decisions, optimized workflows, and improved operational efficiency for better business outcomes.

The client, a leading Dairy Cooperative in South Korea, sought an automated solution to overcome inefficiencies in data extraction from their Manufacturing Execution System (MES). Sensfix implemented the Sens-Facility suite, utilizing AI techniques like object detection and OCR to extract data from monitor screens. Their hardware-free installation and NLP-powered OCR camera app streamline data extraction and analysis processes.

The Challenge

The client, a Dairy Cooperative, a prominent market leader in South Korea, sought to enhance productivity in their manufacturing process. They had implemented a Manufacturing Execution System (MES) for monitoring and controlling manufacturing processes. However, the MES’s dashboard-like tools limited effective utilization of data displayed on monitors. The site’s complexity hampered hardware connections, leading engineers to manually extract data by manipulating screens and transcribing the information. To overcome these inefficiencies, the client sought an automated solution. They required a tool that connects to the internet, retrieves real-time data from monitor screens, and delivers it to engineers without manual intervention.

The Solution

Sensfix has developed a comprehensive solution, the Sens-Facility suite, to address the challenges faced by our clients. This robust service management platform incorporates cutting-edge AI techniques to overcome manual data extraction inefficiencies. It utilizes advanced applications based on object detection, optical character recognition (OCR), and semantic understanding to accurately extract data. One standout feature of Sensfix’s solution is its hardware-free installation.

Sensfix’s NLP-powered OCR camera app captures the values, attributes, and data from the images of LCD screens. In this case, engineers were able to capture pictures in the facility and convert them into one-page PDFs, with all of the necessary data uploaded and internalized, reducing their workload. This allowed them to perform asset maintenance and product management more effectively. Through the integration of computer vision and natural language processing, Sensfix created an end-to-end automated system that streamlines data extraction and analysis processes.